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Composites Design Engineer | Structures
BETA Technologies
Design
South Burlington, VT, USA
Posted on Aug 22, 2025
At BETA Technologies, we apply our intellectual curiosity, passion for aviation, and commitment to sustainability toward a shared mission of revolutionizing electric aviation. Regardless of the position one holds, each team member brings their talent and desire to positively impact the environment and lives of others in a refreshing, vibrant, and inclusive culture.
In this role, you will be responsible for the design of airframe structural primary and secondary composite parts from initial layout studies through conceptual and detailed development phases, including flat patterns for manufacturing and production support. Support for Tooling definition and Supplier continuous support are part of the scope as well.
How you will contribute to revolutionizing electric aviation:
- Design and develop 3D models for composite structures using 3DExperience Composites Part Design (CPD).
- Select the optimal CPD methodology based on manufacturing constraints.
- Apply a strong understanding of composite materials and their properties to drive design choices.
- Collaborate cross-functionally with engineers and designers to meet project specifications and timelines.
- Work with internal and external fabricators to see parts through manufacturing.
- Follow Review and Change processes, and assist in process improvement.
- Implement design modifications to ensure compliance with industry standards and regulations.
- Review, validate, and approve designs for production release.
- Apply knowledge of composite manufacturing processes: Hand Lay-up, RTM, Pre-preg, Vacuum Bagging, Autoclave.
- Leverage hands-on experience in production or R&D environments as an asset.
- Interpret and apply GD&T principles accurately.
- Solve problems in complex technical environments with minimal supervision.
- Prepare vendor design packages—including drawings, PowerPoint presentations, and neutral format CAD files—to support the Supply Chain team.
Minimum Qualifications:
- Bachelor’s degree in Mechanical Engineering (or equivalent with a strong mechanical design focus) from an accredited university.
- 5+ years of composites design experience, preferably in the aerospace industry.
- Expertise in self-stiffened skins, frame construction, and sandwich skin/frame design (an asset).
- Mastery of 3D CAD software (3DExperience or CATIA/ENOVIA preferred).
- Broad experience in composites, hybrid composites/metallic structures, and associated testing.
- Strong organizational and communication skills; effective as a self-starter and collaborative team player.
Build electric airplanes with us!
We encourage all driven candidates to apply, even if they do not meet every listed qualification.
We are an equal opportunity employer. Employment decisions are based on merit, competence and qualifications and will not be influenced in any manner on race, color, religion, age, sex, sexual orientation, gender identity, national origin, ancestry, citizenship, disability, veteran or military status, genetic information, pregnancy, or any other protected characteristic under federal, state, or local law. BETA complies with all applicable federal, state and local non-discrimination laws and does not tolerate discrimination of any kind in our workplace.
Employment offers are contingent upon the successful completion of a background check. BETA Technologies participates in E-Verify.